Custom Lip Balm Boxes

Measure three things: total height (cap closed), diameter at the widest point, and cap height separately. Even a 1–2 mm mismatch can cause loose movement or a tight fit that scratches the label.

Yes, inserts are typically designed with a small internal clearance so the product doesn’t press against the base when the balm is fully twisted up. This prevents internal stress and cap misalignment during shipping.

We use segmented cavities or divider inserts so each tube sits in its own channel. This prevents label scuffing and also avoids fragrance transfer between flavored variants.

Yes, especially in e-commerce shipping. Heat can slightly soften the balm, and cold can contract plastic tubes. A well-scored insert prevents movement under both conditions so the fit stays stable.

Yes, especially with heavy ink coverage or soft finishes. Anti-scuff coatings on the inside and proper curing time during production help prevent transfer onto glossy plastic tubes.

They can, but detail size matters. On small surfaces, overly fine embossing or thin foil lines may lose clarity, so design elements are slightly simplified for sharper results.