Custom Corrugated Die-Cut Boxes

The new steel rule dies typically require 4–10 working days to manufacture, depending on complexity. More complex designs that include multiple cutouts, perforations or internal designs may require a little more time.

The die, in most cases, belongs to the manufacturer but is distributed solely to your product. This implies that it is stored and reused when it comes to repeat orders, but not shared with other clients.

A standard die can typically handle tens of thousands of impressions. However, wear depends on board grade, complexity of the design, and production volume. High-volume runs may require periodic sharpening or replacement of cutting rules.

Normal tolerances are in the range of ±1.5 mm to ±3 mm, with variations depending on the board thickness and the type of flute. Accuracy is great, yet corrugated is a bendy material; thus, micro-variation is anticipated.

Yes. Internal partitions, product supports, and multi-compartment layouts can all be built into one die layout, without the need to separate them into components.

Modification of the die can sometimes be made to make minor adjustments, but major structural changes may necessitate a new die. That is why sample testing is essential prior to the entire production.